Jacketing Lines Datacom

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Description

Jacketing Lines Datacom

Jacketing lines for automotive and datacom applications with low tension forces down to 10 N (15 N).

Technical information

Materials to be processed

PVC, PE, PP, PU, TPU, TPE, HFFR etc.

Product diameter

up to 15 mm

Speed

up to 350 m/min

Standard reel flange diameter

from 630 mm - 1250 mm

Extruder

D60 - D90

Co-Extruder

D45 - D60

EXAMPLE OF PRODUCIBLE CABLES

Datacom cable

Insulation: PVC, PE, PP, PU, TPU, TPE, HFFR etc. Final product diameter up to 15mm

Jacketing Line for Automotive- and Data Cables

COMPLETE SYSTEM

DUAL PAY-OFF STATION

DUAL TAKE-UP-STATION

BELT TYPE CAPSTAN

EXTRUDER

HORIZONTAL ACCUMULATOR

COOLING TROUGH SYSTEM

MEASUREMENT DEVICES

PRODUCT GUIDING CHANNEL

LINE CONTROL & POWER ELECTRONICS

COMPLETE SYSTEM

More information

Extrusion line for single-layer products.

Used for automotive and non-automotive power cables, data cables as well as special cables with diameter from 1 - 20 mm

DUAL PAY-OFF STATION

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2x DSH 08 WITH TRAVERSING DELAYING DISC DP 08

Reel flange Ø: 400 - 800 mm
Reel width: max. 600 mm
Reel weight: max. 600 kg
Unwinding tension: max. 100 N
Reel speed : max. 400 m/min
Common protective device
Separate delaying unit DP 08

DUAL TAKE-UP-STATION

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2x DSH 08S WITH TRAVERSING PORTAL RELOCATION CP 08

Reel flange Ø: 400 - 800 mm
Reel width: max. 600 mm
Reel weight: max. 600 kg
Winding tension: max. 100 N
Reel speed : max. 400 m/min

Common portal relocation CP 08
Feed unit with integrated cutting device
Common protective device with sliding door
With wrap slide for manual foil-wrapping

BELT TYPE CAPSTAN

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CATERPILLAR AS 01-800

with 300 N pulling force at a contact length of 800 mm

EXTRUDER

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LEXTR 80

Designed for PVC, PE, PP, TPU, TPE, XLPE, HFFR etc.
8027 D
For single layered products
Integrated water temperature control units for controlling temperature of material infeed

Here, with three-fold volumetric dosing systems from Woywod

HORIZONTAL ACCUMULATOR

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ACCUMULATOR HMT 08-400 (PAY-OFF & TAKE-UP SIDE)

Storage capacity: approx. 300 m
Tensile force: 15 - 150 N
Deflection pulleys Ø 400 mm
With integrated platform

HORIZONTAL ACCUMULATOR

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ACCUMULATOR HMT 08-400 (PAY-OFF & TAKE-UP SIDE)

Storage capacity: approx. 300 m
Tensile force: 15 - 150 N
Deflection pulleys Ø 400 mm
With integrated platform

COOLING TROUGH SYSTEM

More information

Telescope with 1m extension and hot water operation
Deflection cooling troughs for products up to 20 mm,
Deflection discs with separate drive for removing “bearing-friction”
Deflection cooling troughs with cold water operation and built-in return cooling assembly
With connected cable drying system

MEASUREMENT DEVICES

More information

To ensure the quality of the products produced, we can implement all necessary measuring devices from the different available suppliers. We are pleased to assist with selection the appropriate products for your line.

In this jacketing line i.e we use: Sikora Spark 2030 UL, 3 x Proton diameter gauge DG2030-12.5K-DC, Zumbach Lump and Neckdown
KW 33 TRIO-DP, Sikora Spark 2030 UL and Proton Length counter SL3060MID

PRODUCT GUIDING CHANNEL

More information

With the product guiding channel pay-off and take-up can be placed side by side. Thus, short ways for the operator and efficient transport of full and empty spools by fork lifts are guaranteed. The guiding channel is placed above the cooling unit in an ergonomic height to save space and to make handling comfortable.

LINE CONTROL & POWER ELECTRONICS

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More information

Sophisticated and intuitive control systems for efficiency, control & operation of your machines & production

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We are glad to advise you

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YOUR CONTACT

Sales

+49 (0) 202 24997-0
sales@johann-leimbach.de

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EXTRUSION LINES | OVERVIEW

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Co-Extrusion Lines

Extrusion lines for battery charging cables and non-uniform stranded cable applications

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Jacketing Lines Datacom

Jacketing lines for automotive and datacom applications with low tension forces down to 10 N (15 N)

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Battery-Cable Lines

Extrusion lines for battery cables (conductors made of copper or aluminum) up to 240 mm². Typical spool sizes 800 mm - 1250 mm (1600 mm)

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Single-Core Lines

High-speed extrusion lines for classic PVC, PP, PE, XLPE cables up to 25 mm². Extrusion with and without skin/stripes. Typical spool sizes from 400 mm - 1000 mm (1250 mm)

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Micro-Cable Lines

Dedicated Micro-cable lines for very thin product diameter and especially low tension forces

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Fibre-Optics Jacketing Lines

Jacketing lines for Fibre-Optics cables with multiple pay-offs for PVC, PP and FRNC materials

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Tandem Lines

Tandem lines for ABS cables as well as for battery charging cables and non-uniform stranded cable applications

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Foaming Lines

Extrusion lines for chemically foamed data cables, also as skin-foam-skin application with hot and cold capacitance control

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Fluor Extrusion Lines

Dedicated extrusion lines for high-temperature applications, especially fluorine

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LAN-Cable Lines

Extrusion lines for data cables with hot and cold capacitance control

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Single Twisting Machines (GTC)

Single twisting of PVC, PE, TPU insulated core wire stranding & concentric tapping or side tapping for CAT5 & CAT6 & CAT7 LAN cable, control cable, communication cable,...

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Double Twisting Machines (GTC)

Double Twisting Machine (GTC) for twisting more than 7 strands copper wire

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Discover more

Johann Leimbach

As a company with a long-standing tradition spanning over 100 years, we develop efficient solutions for complex customer requirements. We excel in high-quality, flexible services and develop products that are appreciated and used worldwide.

Extrusion lines

Our extrusion lines are the measure of all things when it comes to the production of cores and cables in the "low and medium voltage" and "automotive" sectors. Learn more about the design and special features of our extrusion lines (...more)

WE'RE HIRINg

We are looking for qualified, motivated employees who want to shape the future with us. Would you like to learn more?

Company History

More than 100 years of innovation & reliability - Important milestones and developments of Maschinenfabrik Johann Leimbach.

CERTIFIED ACCORDING TO DIN ISO 9001:2015

Our company's primary goal is to manufacture high-quality machines for the cable industry.

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Extrusion lines
- Learn all about our innovative & reliable complete solutions for the cable industry.
Single machines
- Capstan
  Break
  Dual take-up
  Pintle type take-up
  Extruder
  Portal type winder
  Accumulator
  Control dancer
  Dual flyer pay-off
  Rewinding line
Line control
- Sophisticated and intuitive control systems for efficiency, control & operation of your machines & production
Company
Contact
- Maschinenfabrik
  Johann Leimbach GmbH
  Innovation based on experience
  
  Konsumstraße 45
  (Gebäude C 1)
  42285 Wuppertal
  
  T +49 202-249970
  sales@johann-leimbach.de

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