Co-Extrusion Lines

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Description

Co-Extrusion Lines

Extrusion lines for battery charging cables and non-uniform stranded cable applications

Technical information

Materials to be processed

PVC, PE, PP, PU, TPU, TPE, HFFR etc.

Cross section / Product diameter

25 mm² – 250 mm² (single core) / up to 90 mm

Speed

up to 350 m/min

Standard reel flange diameter

from 1000 mm - 2400 mm

Extruder

D65 - D120

Co-Extruder

D30 - D120

EXAMPLE OF PRODUCIBLE CABLES

Battery charging cable

Insulation: PVC, PE, PP, PU, TPU, TPE, HFFR etc. Final product diameter up to 90 mm

Jacketing Line for EVC- and Battery Charging Cable

COMPLETE SYSTEM

PORTAL PAY-OFF

BELT TYPE CAPSTAN

HORIZONTAL ACCUMULATOR

MEASUREMENT DEVICES

EXTRUDER

COOLING TROUGH SYSTEM

HORIZONTAL ACCUMULATOR

BELT TYPE CAPSTAN

LINEAR DANCER

FEED UNIT

CUTTING DEVICE

PORTAL TAKE-UP

COMPLETE SYSTEM

More information

Co-extrusion line for single-layer and double-layer sheathing products.

Particularly suitable for EVC cables, battery charging cables and special cables.

Cable diameter from 5 mm - 80 mm

PORTAL PAY-OFF

TO THE PRODUCT PAGE

DR20/22 incl. KO22

Reel flange Ø: 900 - 2200 mm
Reel width: max. 1700 mm
Reel weight: max. 5000 kg
Winding tension: max. 1800 N
Moving a winder out of the line
Common protective housing with separate safety zones
With KO22 correcting device

LINEAR DANCER

TO THE PRODUCT PAGE

More information

Vertical design
Deflection sheave diameter 800 mm

BELT TYPE CAPSTAN

TO THE PRODUCT PAGE

AB 15/12-1800 (sheave)

Haul-off force: 12000 N up to 90 m/min, 6000 N at 200 m/min, minimum 1200 N
Speed: 200 m/min
Contact length: 1800 mm

HORIZONTAL ACCUMULATOR

TO THE PRODUCT PAGE

HMT 10-800-100 (pay-off side)

Storage capacity: approx. 200 m
Tensile force: 50 - 400 N
Deflection sheaves Ø 800 mm
With integrated platform

EXTRUDER

TO THE PRODUCT PAGE

LEXTR 120

Designed for PVC, PE, PP and TPU
For single-layer and double-layer sheathing products
Integrated water temperature control units for controlling temperature of material feed
Four-fold volumetric dosing systems

COOLING TROUGH SYSTEM

More information

Special telescope with four-meter extension
Telescope with hot water operation
Rapid flooding system in the telescope, fills within a few seconds
Deflection cooling troughs for products up to 30 mm, larger products are passed straight through
Deflection cooling troughs with cold water operation and built-in return cooling assembly
With connected cable drying

HORIZONTAL ACCUMULATOR

TO THE PRODUCT PAGE

HMT 10-800-100 (take-up side)

Storage capacity: approx. 200 m
Tensile force: 50 - 400 N
Deflection sheaves Ø 800 mm
With integrated platform

MEASUREMENT DEVICES

More information

To ensure the quality of the products produced, we are happy to implement all the necessary measuring equipment and advise you on the selection of the appropriate product for your line. In this sample line we use measuring devices from Zumbach.

BELT TYPE CAPSTAN

TO THE PRODUCT PAGE

AB 15/12-1800 (pulley)

Haul-off force: 12000 N up to 90 m/min, 6000 N at 200 m/min, minimum 1200 N
Speed: 200 m/min
Contact length: 1800 mm

FEED UNIT

TO THE PRODUCT PAGE

More information

Haul-off force: 1000 N
Contact length: min. 500 mm
for max. product Ø 30 mm

CUTTING DEVICE

More information

for max. product Ø 30 mm

PORTAL TAKE-UP

TO THE PRODUCT PAGE

CR 20/22 incl. VR22

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We are glad to advise you

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YOUR CONTACT

Sales

+49 (0) 202 24997-0
sales@johann-leimbach.de

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EXTRUSION LINES | OVERVIEW

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Co-Extrusion Lines

Extrusion lines for battery charging cables and non-uniform stranded cable applications

more >

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Jacketing Lines Datacom

Jacketing lines for automotive and datacom applications with low tension forces down to 10 N (15 N)

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Battery-Cable Lines

Extrusion lines for battery cables (conductors made of copper or aluminum) up to 240 mm². Typical spool sizes 800 mm - 1250 mm (1600 mm)

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Single-Core Lines

High-speed extrusion lines for classic PVC, PP, PE, XLPE cables up to 25 mm². Extrusion with and without skin/stripes. Typical spool sizes from 400 mm - 1000 mm (1250 mm)

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Micro-Cable Lines

Dedicated Micro-cable lines for very thin product diameter and especially low tension forces

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Fibre-Optics Jacketing Lines

Jacketing lines for Fibre-Optics cables with multiple pay-offs for PVC, PP and FRNC materials

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Tandem Lines

Tandem lines for ABS cables as well as for battery charging cables and non-uniform stranded cable applications

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Foaming Lines

Extrusion lines for chemically foamed data cables, also as skin-foam-skin application with hot and cold capacitance control

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Fluor Extrusion Lines

Dedicated extrusion lines for high-temperature applications, especially fluorine

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LAN-Cable Lines

Extrusion lines for data cables with hot and cold capacitance control

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Single Twisting Machines (GTC)

Single twisting of PVC, PE, TPU insulated core wire stranding & concentric tapping or side tapping for CAT5 & CAT6 & CAT7 LAN cable, control cable, communication cable,...

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Double Twisting Machines (GTC)

Double Twisting Machine (GTC) for twisting more than 7 strands copper wire

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Discover more

Johann Leimbach

As a company with a long-standing tradition spanning over 100 years, we develop efficient solutions for complex customer requirements. We excel in high-quality, flexible services and develop products that are appreciated and used worldwide.

Extrusion lines

Our extrusion lines are the measure of all things when it comes to the production of cores and cables in the "low and medium voltage" and "automotive" sectors. Learn more about the design and special features of our extrusion lines (...more)

WE'RE HIRINg

We are looking for qualified, motivated employees who want to shape the future with us. Would you like to learn more?

Company History

More than 100 years of innovation & reliability - Important milestones and developments of Maschinenfabrik Johann Leimbach.

CERTIFIED ACCORDING TO DIN ISO 9001:2015

Our company's primary goal is to manufacture high-quality machines for the cable industry.

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Extrusion lines
- Learn all about our innovative & reliable complete solutions for the cable industry.
Single machines
- Capstan
  Break
  Dual take-up
  Pintle type take-up
  Extruder
  Portal type winder
  Accumulator
  Control dancer
  Dual flyer pay-off
  Rewinding line
Line control
- Sophisticated and intuitive control systems for efficiency, control & operation of your machines & production
Company
Contact
- Maschinenfabrik
  Johann Leimbach GmbH
  Innovation based on experience
  
  Konsumstraße 45
  (Gebäude C 1)
  42285 Wuppertal
  
  T +49 202-249970
  sales@johann-leimbach.de

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